In the process of injection mold, the application of mold insert is very extensive. It can be seen not only in the front mold and the back mold, but also in the slider and the inclined roof. So what kind of role does the insert play in the processing of injection mold?
1. Facilitate the processing and maintenance of injection mold
The manufacturing process of injection mold is very complex. In the process of processing, some parts with complex structure and special shape are often encountered. These parts are difficult to process and difficult to maintain. For these complex structures, we can use the method of removing die inserts to reduce the difficulty of die processing and maintenance.
2. It is conducive to product molding and demoulding
If the products have deep ribs or other structures that are not easy to form, these structures are easy to cause defects such as insufficient filling, scorching, etc. when forming. The removal of inserts can effectively solve this problem. The clearance around the inserts is not only conducive to the exhaust during the molding, but also to prevent the vacuum sticking phenomenon that may occur when the product is demoulded.
3. Increase the strength of injection mold
In order to increase the strength of the injection mold and the life of the injection mold, when there is a small area of the insert on the molded parts such as the core or the slide block, the insert part can be disassembled into an insert to increase the strength of the injection mold.
4. Save materials and reduce costs
When the shape of some parts such as die core or slide block is much higher than other surfaces, or it is not conducive to processing, the die insert can be removed to save materials and reduce the processing cost, otherwise, the size will increase when preparing materials, and the processing will also take time, resulting in cost waste.
5. Shorten the manufacturing cycle of injection mold
When there is a deep bone position in the cavity to be processed, the position is convenient for processing. It can be disassembled into inserts for processing, and the processing time of injection mold can be shortened.
About PTJMould Industrial Company Limited
PTJmould is a China mold maker of plastic molds- injection mold, die casting moulds, plastic blow molding, rotational molding, medical plastic injection molding, two shot plastic injection molding, insert molding, overmolding, metal injection molding, micro injection molding, powder injection molding, ceramic injection molding, liquid injection molding, husky injection molding, household mold, casting mold, die mold tool, custom molds, china moulds, rapid prototyping tooling, plastic prototyping tooling, punch press tooling, die and tooling for mobile/ cell phone parts, automotive parts, vacuum cleaners, rechargeable tools, telephones, copiers, computers, multimedia speakers, and many other electronic products and household appliances. And also a plastic product manufacturer, mold manufacturer China– plastic parts, plastic water tank, plastic balls, plastic containers, plastic buckle, plastic anchor, plastic hanger, plastic spoon, plastic pipe fitting, plastic tumble, plastic tableware, plastic cups, plastic bottles, plastic tray, plastic cosmetic container, plastic case, plastic food container, plastic chairs, plastic caps, plastic cap closure, plastic tubes, plastic water pipes, plastic knobs, plastic tubing, plastic utility boxes, plastic racks and so on.
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